Products

DOWSIL™ TC-4040 Dispensable Thermal Pad – Thermal Pad – Electrical/Electronic Gap Filling & Heat Dissipation

-Item Name: DOWSIL™ TC-4040 Dispensable Thermal Pad
-Manufacturer: The Dow Chemical Company

-Technologies: Two-part, 1:1 mix addition-cure silicone thermal pad.
-Color: Blue (Part A: White, Part B: Blue, mixed to Blue)
-Cure Type: Addition cure (room temperature cure with optional heat acceleration)
-Package Size: Contact to Avantek for details.
-Shelf Life: 6 months

1. Product Overview

DOWSIL™ TC-4040 Dispensable Thermal Pad is a two-part, thermally conductive silicone-based material designed for gap filling, heat dissipation, stress relief, and shock damping. It cures into a soft thermal pad and has a thermal conductivity of 4.0 W/mK, helping to enhance device thermal management. The material can be dispensed manually or via automated processes and cures at room temperature or with heat acceleration. It provides low stress to components, operates over a broad temperature range (-45 to 200°C), and is UL94 V-0 rated for flammability resistance.


2. Applications

  • Thermal interface and gap filling in electronic devices
  • Heat dissipation for power components
  • Shock damping and stress relief in sensitive assemblies
  • Automated or manual dispensing for mass production

3. Typical Properties

Before Mixing

Property Unit Part A Part B
Color White Blue
Viscosity (ASTM D1084) cPs 320,000 350,000
Specific Gravity (Uncured) 3.2
Mixing Ratio 1:1

After Mixing & Curing

Property Unit Result
Color Blue
Extrusion Rate @ 90 Psi (ASTM D2452) g/min 350
Working Time at 25°C hours 3
Curing Time at 25°C hours 24
Curing Time at 80°C minutes 60
Curing Time at 120°C minutes <5
Hardness (ASTM D2240, Shore 00) 60
Tensile Strength (ASTM D412) MPa 0.42
Elongation (ASTM D412) % 30
Thermal Conductivity (ASTM F433) W/mK 4.0
Minimum Bond Line Thickness µm 60
Dielectric Strength (ASTM D149) kV/mm 10.2
Dielectric Constant (ASTM D150, 100 Hz) 7.4
Dissipation Factor (100 Hz) 0.0143
Volume Resistivity (ASTM D1169) Ohm*cm 3.95E+13
UL Flammability Classification UL94 V-0
Shelf Life months 6

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