Applications

RTVS 27

Brand: Insulcast

Package Sizes: Contact us for details.

Shelf Life: 12 months

Product Description:

RTVS 27 is a low-viscosity, UL 94V-0 flame-retardant, general-purpose, reversion-resistant RTV silicone. It offers low-temperature flexibility, excellent electrical properties, high-temperature resistance, and can be easily removed for component replacement or repair. The material cures rapidly at elevated temperatures, making it ideal for potting and casting applications.


Key Features:

Low Viscosity: Allows for easy flow into intricate geometries.
Flame Retardant: Meets UL 94V-0 fire safety requirements.
Reversion Resistant: Ensures long-term performance in harsh conditions.
Good Electrical Properties: High dielectric strength and volume resistivity.
Flexible & Repairable: Can be easily removed for component replacement.


Recommended Applications:

🔹 Electronic Potting & Casting: Protects transformers, sensors, and circuit boards.
🔹 Aerospace & Automotive Electronics: Provides thermal and electrical insulation.
🔹 Industrial Equipment: Used in high-performance electronics and power systems.
🔹 Encapsulation Applications: Ensures reliable insulation for sensitive components.

Uncured Properties (@ 25°C)

Property Part A Part B Mixed Test Standard
Color Dark Gray Buff (Neutral) Visual
Viscosity (cP) 3,000 2,800 2,900 ASTM D1084
Specific Gravity 1.50 1.50
Mix Ratio (by Weight/Volume) 1:1
Pot Life (100g mass) 1 – 1.5 hours

Cured Properties (@ 25°C)

Property Value Test Standard
Hardness (Shore A) 60 ASTM D2240
Tensile Strength (psi) 500 ASTM D412
Elongation at Break (%) 135 ASTM D412
Tear Strength (Die B) (lb/in) 18 ASTM D624
Thermal Conductivity (W/m·K) 0.31
Thermal Conductivity (BTU-in/(ft²·hr·°F)) 2.16
Coefficient of Thermal Expansion (°C⁻¹) 22 × 10⁻⁵
Service Temperature Range (°C) -55 to +204

Electrical Properties (@ 25°C)

Property Value Test Standard
Dielectric Strength (V/mil) 500 ASTM D149
Dielectric Constant (1 kHz) 3.0 ASTM D150
Dissipation Factor (1 kHz) 0.004 ASTM D150
Volume Resistivity (ohm-cm) 1.0 × 10¹⁵ ASTM D257

Cure Schedule:

Cure Method Time & Temperature
Room Temperature Cure 24 hours at 25°C (77°F)
Accelerated Cure 4 hours at 60°C (140°F)
Rapid Cure 1 hour at 90°C (194°F)
High-Speed Cure 15 minutes at 120°C (248°F)

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