Applications

Insulcast RTVS 3-95-2

Brand: Insulcast

Package Sizes: Contact us for details

Shelf Life: 12 months

Product Description:

Insulcast RTVS 3-95-2 is a highly thermally conductive, high-temperature RTV silicone compound that meets the flammability requirements of UL 94V-0. It is formulated for potting and encapsulation applications, providing excellent thermal conductivity, high dielectric strength, and a broad service temperature range (-55°C to +260°C).


Key Features:

High Thermal Conductivity: 1.44 W/m·K for superior heat dissipation.
UL 94V-0 Flame Retardant: Enhances fire safety.
High-Temperature Stability: Operates between -55°C to +260°C.
Good Electrical Insulation Properties: High dielectric strength and volume resistivity.
Durable & Flexible: Provides strong mechanical properties.


Recommended Applications:

🔹 Electronic Potting & Encapsulation: Protects PCBs, transformers, and other sensitive components.
🔹 Industrial & Automotive Electronics: Suitable for harsh environments with high heat exposure.
🔹 Aerospace & Defense Applications: Used in high-performance electronic systems.
🔹 Thermal Management Systems: Ensures efficient heat transfer in power electronics.

Uncured Properties (@ 25°C)

Property Part A Part B Mixed Test Standard
Color Red White Visual
Viscosity (cP) 35,000 35,000 35,000 ASTM D2393
Specific Gravity 2.36 2.27
Mix Ratio (by Weight/Volume) 1:1
Pot Life (100g mass) 1.5 hours
Gel Time (25°C) 2-4 hours

Cured Properties (@ 25°C)

Property Value Test Standard
Hardness (Shore A) 85 ASTM D2240
Tensile Strength (psi / MPa) 400 / 2.9 ASTM D412
Tensile Elongation (%) 17 ASTM D412
Tear Strength (N/mm) 0.9 ASTM D624
Thermal Conductivity (W/m·K) 1.44 ASTM D5470
Coefficient of Thermal Expansion (°C⁻¹) 15 × 10⁻⁵
Service Temperature Range (°C) -55 to +260

Electrical Properties (@ 25°C)

Property Value Test Standard
Dielectric Strength (V/mil) 425 ASTM D149
Dielectric Constant (1 kHz) 5.0 ASTM D150
Dissipation Factor (1 kHz) 0.005 ASTM D150
Volume Resistivity (ohm-cm) @ 25°C 1 × 10¹⁴ ASTM D257
Volume Resistivity (ohm-cm) @ 125°C 1 × 10¹³ ASTM D257

Cure Schedule:

Cure Method Time & Temperature
Room Temperature Cure 24 hours at 25°C (77°F)
Accelerated Cure 2-4 hours at 65°C (149°F)
Rapid Cure 1 hour at 90°C (194°F)
High-Speed Cure 15 minutes at 125°C (257°F)

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