Elan-tron® MC 5506 / W 5506 is a black, filled, fire-retardant, halogen-free, RoHS-compliant epoxy resin system designed for potting and encapsulation. It features low viscosity, low exotherm, and good thermal shock resistance. The system is manually potting-capable and can be processed under vacuum, curing at room temperature with optional post-curing for enhanced properties.
The Elan-tron MC 5506 + W 5506 system is suitable for:
| Property | Elan-tron MC 5506 (Resin) | Elan-tron W 5506 (Hardener) |
|---|---|---|
| Color & Appearance | Black, filled | Yellow to brown, clear liquid |
| Viscosity at 25°C (Brookfield) | 5000 – 13000 mPa.s | 300 – 700 mPa.s |
| Density at 25°C | 1.55 – 1.65 g/ml | 0.93 – 0.98 g/ml |
| Storage Stability (Sealed Container) | 6 months | 12 months |
| Property | Value |
|---|---|
| Mixing Ratio (Resin : Hardener) | 100:16 ±1 (by weight) |
| Initial Mixture Viscosity at 25°C | 2000 – 2500 mPa.s |
| Pot Life at 25°C | 100 – 130 minutes |
| Exotherm Temperature Rise (at 25°C) | 45°C |
| Recommended Curing Cycle | 20°C – 48 hrs / 30°C – 20-24 hrs / 40°C – 16-20 hrs / 60-65°C – 1-2 hrs + 12 hrs RT |
| Post Cure (Recommended for Casting) | 4-6 hours at 80°C after 16 hrs at RT |
| Property | Value |
|---|---|
| Mechanical Properties | |
| Flexural Strength (ISO 178) | Flexible |
| Impact Strength (ISO 179) | 10 kJ/m² |
| Compressive Strength (ISO 604) | Flexible |
| Tensile Strength (ISO 527) | 4 – 7 MPa |
| Elongation at Break (ISO 527) | 10 – 15% |
| Hardness (ISO 868) | Shore D 60 – 70 |
| Thermal Properties | |
| Glass Transition Temperature (ASTM E 1356) | 0 – 10°C |
| Thermal Conductivity (ASTM C 518) | 0.65 – 0.75 W/mK |
| Thermal Shock Resistance (10 cycles) | (-55°C) – (+180°C) |
| Electrical Properties | |
| Dielectric Strength (IEC 60243, 2mm) | 19 – 21 kV/mm |
| Volume Resistivity (IEC 60455-2) | 10¹³ ohm.cm |
| Dielectric Constant (30V/1kHz, IEC 60455-2) | 5 (at RT) |
| Dielectric Loss Factor (30V/1kHz, IEC 60455-2) | 0.040 (at RT) |
| CTI (Comparative Tracking Index, IEC 60112) | >600 |
| Chemical Resistance | |
| 25% H₂SO₄ | No change in color |
| 5% NaOH | No change in color |
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