Products

DOWSIL™ TC-6040 Thermal Conductive Encapsulant

  • Technology: Two-part thermally conductive silicone encapsulant
  • Brand Name: DOWSIL™ TC-6040 Thermal Conductive Encapsulant
  • Manufacturer: The Dow Chemical Company
  • Package Size: Contact Avantek for details
  • Shelf Life: Contact Avantek for details

DOWSIL™ TC-6040 Thermal Conductive Encapsulant:


1. Product Overview

DOWSIL™ TC-6040 is a two-part, flowable silicone encapsulant with high thermal conductivity (4.0 W/m·K). It cures at room temperature and can be heat-accelerated for faster processing. The encapsulant provides self-leveling properties, minimal filler settling, and excellent long-term stability, making it suitable for demanding electronic applications.

2. Applications

DOWSIL™ TC-6040 is used in various electronics and power applications, including:

  • Lighting assembly & protection
  • EV controllers
  • On-board chargers
  • Energy conversion systems
  • Electronic module assembly
  • Inverters/converters
  • Control units
  • Power supplies & modules

3. Typical Properties

Property Result Unit Comments
Mixing Ratio (A:B) 1:1 Base to curing agent
Color (Part A/Base) White
Color (Part B/Curing Agent) Pink
Color (Mixed/Dispensed) Pink
Specific Gravity (A, B, Mixed) 3.05
Viscosity (Part A, 25°C) 26,000 cP Shear rate 1/S-1
Viscosity (Part B, 25°C) 22,000 cP Shear rate 1/S-1
Viscosity (Mixed, 25°C) 25,000 cP Shear rate 1/S-1
Working Life (Pot Life, 25°C) 90 minutes Time to viscosity double
Cure Time (25°C) 24 hours
Cure Time (100°C) 60 minutes
Hardness (Shore A, 100°C cure) 32 A
Tensile Strength 0.26 MPa
Elongation 10 %
Lap Shear Adhesion (AlClad) 0.10 MPa Unprimed adhesion
Dielectric Strength 15 kV/mm 1.0 mm thickness
Volume Resistivity ≥ 1.0E+13 ohm·cm Non-dried
Dielectric Constant (100KHz) 4.13
Dissipation Factor (100KHz) 0.018
Thermal Conductivity 4.0 W/m·K Measured via Hot Disk
Linear Coefficient of Thermal Expansion (CTE) 100 ppm -40°C to 150°C
Heat Capacity (25°C) 0.90 J·C/g
Heat Capacity (100°C) 1.09 J·C/g
Heat Capacity (150°C) 1.22 J·C/g
Low Molecular Siloxane Content (D4-D10) 131 ppm Cured sample
Flammability Rating UL 94 V0

Everwide FX244-1: High Performance for Precision Molding

FX244-1 A specialized two-part silicone rubber designed for creating high-precision molds. This material features a unique oil-bleeding property that creates a self-releasing surface, eliminating the need for external non-stick sprays during demolding.

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