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DOWSIL™ TC-4525 CV Thermally Conductive Gap Filler

  • Technology: Thermally Conductive Gap Filler
  • Brand Name: DOWSIL™ TC-4525 CV Thermally Conductive Gap Filler
  • Manufacturer: Dow Chemical Company
  • Package Size: Contact Avantek for details
  • Shelf Life: Contact Avantek for details

DOWSIL™ TC-4525 CV Thermally Conductive Gap Filler

1. Product Overview

DOWSIL™ TC-4525 CV is a thermally conductive, two-part silicone gap filler designed for automotive applications. It features room temperature curing, controlled silicone volatility, and long-term performance stability under temperature cycling up to 150°C. The material is soft and compressible once cured, offering reliable heat dissipation from electronic components to heat sinks.

2. Applications

  • Used in engine control units (ECUs) and transmission control modules (TCMs).
  • Designed for printed circuit board (PCB) cooling by transferring heat to aluminum housings.
  • Suitable for automated dispensing in high-volume manufacturing lines.
  • Provides stress relief, shock absorption, and electrical insulation.

3. Typical Properties

Property Unit Before Mixing (Part A / Part B) After Mixing (Cured)
Type Two-part Cured elastomer
Mix Ratio Weight/Volume 1:1
Color White / Blue
Viscosity (Pa.s) 223 (Part A) / 216 (Part B) 217 (Mixed)
Thixotropic Index (Mixed) 4.0
Density (25°C) g/cm³ 2.9
Working Time (25°C) Minutes 40
Cure Time (25°C) Minutes 120
Cure Time (80°C) Minutes 10
Thermal Conductivity W/m-K 2.5
Hardness Shore 00 / Asker C 40 / 32
Volume Resistivity Ω·cm 2.6E14
Dielectric Strength kV/mm 12
Dissipation Factor (1 MHz) 5E-3
Dielectric Constant (1 MHz) 6.2

Everwide FX244-1: High Performance for Precision Molding

FX244-1 A specialized two-part silicone rubber designed for creating high-precision molds. This material features a unique oil-bleeding property that creates a self-releasing surface, eliminating the need for external non-stick sprays during demolding.

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