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LOCTITE STYCAST EE 4186 HD 3561

  • Item Name: LOCTITE STYCAST EE 4186 HD 3561
  • Manufacturer: Henkel
  • Product category: Encapsulation/Potting Adhesive
  • Technologies: Epoxy filled system with low CTE and low shrinkage
  • Applications: Ideal for potting and encapsulating electronic components, especially where wire leads directly protrude and high impact strength is needed.
  • Color: Tan
  • Cure type: Heat cure or Room temperature cure
  • Package size: Contact to Avantek for details
  • Shelf life: 12 months

1. Product Overview
LOCTITE STYCAST EE 4186 HD 3561 is a two-component epoxy system designed for encapsulation and potting applications. It features a low coefficient of thermal expansion (CTE), low shrinkage, and high impact strength, preventing microscopic cracking when flexible wire leads protrude from the encapsulation. The system adheres well to lead materials like vinyl and neoprene.

2. Applications

  • Encapsulation
  • Potting of electronic components
  • Protection for applications requiring high impact resistance

3. Typical Properties

Property Part A (Resin) Part B (Hardener) Mixed Cured
Appearance Tan Tan Tan Tan
Density (g/cc, 25°C) 1.8 1.01 2.1
Viscosity (mPa·s, 25°C) 150,000 20 4,000
Filler Content (%) 65 59
Pot Life (200g mass, 25°C) 80 min
Peak Exotherm Temperature (200g mass, °C) 115°C
Cure Schedule (Recommended) 3 hrs @ 60°C or 24 hrs @ 25°C

4. Typical Properties of Cured Material

Physical Properties Value
Coefficient of Linear Thermal Expansion (30-70°C) 50 x 10⁻⁶ in/in/°C
Coefficient of Linear Thermal Expansion (70-90°C) 110 x 10⁻⁶ in/in/°C
Elongation (%) 1.9
Hardness (Shore D) 95
Heat Deflection Temperature (°C) 85
Izod Impact Strength (ft-lb/in) 0.24
Linear Shrinkage (%) 0.31
Moisture Absorption (24 hrs, %) 0.113
Thermal Conductivity (cal·cm/sec·cm²·°C) 18 x 10⁻⁴

5. Electrical Properties

Property Value
Dielectric Strength (V/mil, 10 mil) 1,400
Dielectric Strength (V/mil, 20 mil) 1,585
Arc Resistance (sec) 190
Volume Resistivity (Ω·cm, 25°C) 2 × 10¹⁶
Volume Resistivity (Ω·cm, 80°C) 4.6 × 10¹²

Dielectric Constant / Dissipation Factor:

Frequency @ 25°C @ 80°C
100 Hz 4.8 / 0.11 6.3 / 0.078
1 kHz 4.8 / 0.008 5.8 / 0.052
10 kHz 4.52 / 0.013 5.45 / 0.036
100 kHz 4.6 / 0.022 5.21 / 0.025

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