Applications

Insulcast RTVS 3-95-1

Brand: Insulcast

Package Sizes: Contact us for details.

Shelf Life: 12 months

Product Description:

Insulcast RTVS 3-95-1 is a low-viscosity, thermally conductive RTV silicone compound that is UL recognized (File E86165) for flame class 94V-0. It is specifically designed for potting and encapsulation applications, offering high dielectric strength, excellent thermal conductivity, and a broad service temperature range (-55°C to +260°C). The product provides flexibility and environmental resistance, making it suitable for demanding industrial and electronic applications.


Key Features:

Low Viscosity: Allows for easy flow into complex geometries.
Thermally Conductive: Provides 1.0 W/m·K thermal conductivity for heat dissipation.
UL 94V-0 Flame Retardant: Enhances fire safety compliance.
Broad Service Temperature Range: Operates from -55°C to +260°C without degradation.
High Electrical Insulation Properties: Ensures reliable dielectric performance.


Recommended Applications:

🔹 Electronic Potting & Encapsulation: Protects PCBs, transformers, and sensitive components.
🔹 Industrial Electronics: Suitable for high-temperature and thermally demanding applications.
🔹 Aerospace & Automotive Components: Used in vibration-resistant, thermally stable electronics.
🔹 Heat Management Systems: Ensures effective thermal dissipation in power electronics.

Uncured Properties (@ 25°C)

Property Part A Part B Mixed Test Standard
Color Red Clear Visual
Viscosity (cP) 15,000 1,000 10,000 ASTM D2393
Specific Gravity 2.35 0.96
Mix Ratio (by Weight) 100:5
Pot Life (100g mass) 1.5 hours

Cured Properties (@ 25°C)

Property Value Test Standard
Hardness (Shore A) 65 ASTM D2240
Tensile Strength (psi) 475 ASTM D412
Elongation at Break (%) 45 ASTM D412
Tear Strength (Die B) (lb/in) 15 ASTM D624
Thermal Conductivity (W/m·K) 1.0
Coefficient of Thermal Expansion (°C⁻¹) 18 × 10⁻⁵
Service Temperature Range (°C) -55 to +260

Electrical Properties (@ 25°C)

Property Value Test Standard
Dielectric Strength (V/mil) 500 ASTM D149
Dielectric Constant (1 kHz) 5.0 ASTM D150
Dissipation Factor (1 kHz) 0.005 ASTM D150
Volume Resistivity (ohm-cm) 5 × 10¹⁴ ASTM D257

Cure Schedule:

Cure Method Time & Temperature
Room Temperature Cure 24 hours at 25°C (77°F)
Accelerated Cure 4 hours at 50°C (122°F)
Rapid Cure 1 hour at 90°C (194°F)
High-Speed Cure 15 minutes at 125°C (257°F)

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