Applications

Insulcast 333

Brand: Insulcast

Package Sizes:

  • 5-Gallon Pail

Shelf Life:

  • 12 months

Product Description: Insulcast 333 is a moderate viscosity, self-extinguishing epoxy potting and casting compound that conforms to Underwriters Laboratories Flame Class 94V-0 standards. It offers high mechanical strength, excellent electrical insulation, and superior thermal resistance. The system can be cured at room temperature or accelerated with heat, making it suitable for potting, encapsulation, and protective coatings applications.

Key Features:

  • Flame Retardant: UL 94V-0 rated for fire safety.
  • High Strength: Offers 11,500 – 12,000 psi tensile strength.
  • Versatile Curing Options: Cures at room temperature or can be heat accelerated.
  • Durable & Insulating: Provides high dielectric strength and mechanical resistance.
  • Moderate Viscosity: Ensures easy potting and casting applications.

Recommended Applications:

  • Electronic Encapsulation: Ideal for potting transformers, capacitors, and circuit boards.
  • Industrial Bonding & Casting: Suitable for structural potting and general industrial applications.
  • Automotive & Aerospace: Perfect for vibration-dampening and high-temperature insulation.
  • Flame-Retardant Coatings: Provides fire protection for electrical components.

Uncured Properties (@ 25°C)

Property Insulcast 333 Insulcure 9 Insulcure 20 Insulcure 11B Test Standard
Color Black Amber Amber Amber
Viscosity (cP) 13,000 55 700 700 ASTM D2393
Specific Gravity 1.55 0.97 0.98 0.95
Mix Ratio (by Weight) 100:6 100:12-16 100:8
Mixed Viscosity (cP) 2,000 3,000 3,000 ASTM D2393
Pot Life (100g mass, min) 45 60 300

Cured Properties (@ 25°C)

Property Insulcure 9 Insulcure 20 Insulcure 11B Test Standard
Hardness (Shore D) 85 85 85 ASTM D2240
Tensile Strength (psi) 11,500 11,500 12,000 ASTM D638
Tensile Elongation (%) 2.75 2.75 3.75 ASTM D638
Flexural Strength (psi) 17,500 17,500 19,500 ASTM D790
Compressive Strength (psi) 14,000 14,000 14,500 ASTM D695
Coefficient of Thermal Expansion (°C) 48×10⁻⁶ 48×10⁻⁶ 48×10⁻⁶
Thermal Conductivity (BTU-in/(ft²)(hr)(°F)) 4.3 4.3 4.2
Flammability Rating Pass Pass Pass UL 94V-0
Heat Distortion Point (°C) 80 80 155
Service Temperature (°C) -40 to 105 -40 to 105 -55 to 155

Electrical Properties (@ 25°C)

Property Insulcure 9 Insulcure 20 Insulcure 11B Test Standard
Dielectric Strength (V/mil) 410 410 430 ASTM D149
Dielectric Constant (1 kHz) 4.4 4.4 4.5 ASTM D150
Dissipation Factor (1 kHz) 0.02 0.02 0.02 ASTM D150
Volume Resistivity (ohm-cm) 1×10¹⁵ 1×10¹⁵ 1×10¹⁵ ASTM D257

Cure Schedule:

Cure Method Time & Temperature
Insulcure 9 & 20 8-12 hours at 25°C (77°F) or 2 hours at 50°C (122°F)
Insulcure 11B 2 hours at 100°C (212°F) for masses < ½ lb. For > ½ lb., cure 2 hours at 80°C (176°F) + 2 hours at 100°C (212°F). Post cure 1 hour at 150°C (302°F) for high-temperature applications.

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