Applications

Insulcast 101

Brand: Insulcast

Package Sizes:

  • 1 Quart Kit
  • 1 Gallon Kit
  • 5 Gallon Kit

Shelf Life:

  • 12 months

Product Description: Insulcast 101 is a two-component, ambient temperature curing epoxy system designed for excellent chemical resistance to a broad range of acids, organic solvents, and bases. It provides durable mechanical strength and electrical insulation properties, making it ideal for industrial, electronics, and protective coatings applications.

Key Features:

  • Chemical Resistance: Withstands acids, organic solvents, and bases.
  • High Durability: 80 Shore D hardness ensures mechanical strength.
  • Room Temperature Cure: Cures in 48 hours at 25°C; cure can be accelerated.
  • Good Processing Properties: 45-minute pot life for easy application.
  • Electrical Insulation: Effective for use in electronic and industrial applications.

Recommended Applications:

  • Encapsulation & Potting: Protects electronic components from harsh environments.
  • Industrial Bonding: Ideal for metal, composite, and plastic bonding.
  • Protective Coating: Resistant to chemical exposure in industrial settings.
  • Molding & Casting: Used for forming durable epoxy parts.

Uncured Properties (@ 25°C)

Property Part A Part B Mixed Test Standard
Color Neutral Black
Viscosity (cps) 16,000 5,000 10,000 ASTM D2196
Specific Gravity (g/cm³) 1.30 1.39 ASTM D792
Mix Ratio (by Weight) 1:1
Mix Ratio (by Volume) 1:0.94
Pot Life (100g mass) 45 min

Cured Properties (@ 25°C)

Property Value Test Standard
Hardness 80 Shore D ASTM D2240
Cure Time 48 hours @ 25°C
Acid Resistance (38% Sulfuric Acid, 14 days @ 160°F) 3.8% Weight Gain

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