Top Thermally Conductive Adhesives for Battery Packs:
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TC-2035 (DOWSIL) – A silicone-based adhesive with 3.3 W/mK thermal conductivity. It offers high stability under temperatures from -45°C to 200°C, with a fast curing time (10 min at 150°C or 30 min at 125°C). Ideal for battery packs, boards, and assemblies.
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TC-2030 (Dow Corning) – Another silicone-based adhesive with 2.7 W/mK thermal conductivity. It cures at room temperature within 24 hours or 1-2 hours at 100°C, maintaining high structural integrity. Suitable for EV battery packs and electronic enclosures.
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EA 9497 (Henkel Loctite) – An epoxy-based adhesive with 1.4 W/mK thermal conductivity. Withstands temperatures up to 200°C and provides strong adhesion under thermal stress. Used in electronic assemblies and battery packs.
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SE 4486 (Dow Corning) – A silicone-based adhesive with 1.59 W/mK thermal conductivity. It fully cures in 4-7 hours at room temperature, offering good dielectric strength and non-corrosiveness, making it ideal for bonding in consumer electronics.





