Electrical Insulating Compound: MOLYKOTE® 4

MOLYKOTE® 4 Electrical Insulating Compound

Overview

MOLYKOTE® 4 is a silicone-based, semi-flowable insulating compound designed for high dielectric strength and reliable electrical insulation. It offers excellent adhesion, moisture resistance, and stability across a broad temperature range (-54°C to 200°C).

Key Features & Benefits

  • High dielectric strength for superior electrical insulation
  • Good adhesion to metals, polymers, elastomers, and ceramics
  • Semi-flowable rheology allows penetration into complex geometries
  • Water-repellent and oxidation-resistant for durability
  • Low volatility and evaporation ensure long-term performance
  • Withstands extreme temperatures (-54°C to 200°C)
  • Certified for safety standards (NSF 51 & 61, Kosher, Halal)
  • Non-corrosive to metals and non-metals

Applications

Used for lubrication, sealing, and insulation in:

  • Electrical connectors & battery terminals
  • O-rings & rubber seals
  • Industrial & transportation ignition systems
  • Sealed electrical junctions & terminals

For higher consistency requirements, MOLYKOTE® 111, 5, or 112 may be considered.

How to Apply

  • Can be applied by hand, brush, or wipe
  • Shear can increase flow, benefiting complex applications
  • Should not be applied to surfaces requiring painting or coating

Technical Properties

  • Penetration (worked 60): 310 max
  • Dielectric Strength: 338 volts/mil
  • Volume Resistivity: 4.62 × 10¹³ ohm-cm (@23°C)
  • Thermal Conductivity: 0.235 W/mK
  • Arc Resistance: 225 seconds
  • Low-temp torque (-54°C): 676 gm-cm starting, 197 gm-cm running

Storage & Packaging

  • Shelf life: 60 months (unopened)
  • Stored in standard containers; sizes available at molykote.com

MOLYKOTE® 4 ensures long-lasting electrical insulation and sealing, making it ideal for demanding industrial and electronic applications.

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